Utilization of electrochemical treatment and surface reconstruction to achieve long lasting catalyst for NO_x removal

The development of catalysts has seen tremendous growth recently but most strategies only report utilization of catalysts for a few initial cycles without taking into account the influence of oxygen poisoning. Here, the magnetic Fe₃O₄@EDTA-Fe (MEFe, having a core Fe₃O₄ particle with EDTA-Fe coating) was investigated as a model catalyst for long-term recycling for the removal of nitrogen oxide (NO_x) from NO/O₂ mixture, followed by N₂O recovery. The concentration of oxygen in the flue gas was found to have a strong impact on NO_x absorption and catalytic response. To circumvent the oxygen poisoning, the MEFe was subjected to electrochemical treatment in the presence of neutral red (N.R.) and NO removal efficiency was ∼95 % noted. Furthermore, the surface of the catalyst degraded significantly (p < 0.05) after 6–7 repetitive cycling due to surface catalytic reactions, surface poisoning, oxidation of metallic species as well as residual stresses. The MEFe surface was reconstructed after 7 cycles using EDTA solution and Fe source to achieve similar surface coating as the fresh MEFe catalyst. The reconstructed MEFe exhibited similar NO_x absorption capability as the fresh MEFe and the reconstruction loop was repeated several times to achieve long term cycling, which make the catalyst cost-effective. Hence, it is proposed that a successful regeneration process can be employed for promising, sustainable and long-lasting catalytic treatment of air pollutants.