Toward Durable Protonic Ceramic Cells: Hydration-Induced Chemical Expansion Correlates with Symmetry in the Y-Doped BaZrO₃-BaCeO₃Solid Solution

Electrolytes and electrodes in protonic ceramic electrolysis/fuel cells (PCECs/PCFCs) can exhibit significant chemical strains upon incorporating H2O into the lattice. To increase PCEC/PCFC durability, oxides with lower hydration coefficients of chemical expansion (CCEs) are desired. We hypothesized that lowering symmetry in perovskite-structured proton conductors would lower their CCEs and thus systematically varied the tolerance factor through B-site substitution in the prototypical BaCe0.9-xZrxY0.1O3-δ (0 ≤ x ≤ 0.9) solid solution. X-ray diffraction (XRD) confirmed that symmetry decreased with decreasing Zr content. CCEs were measured by isothermal XRD, dilatometry, and thermogravimetric analysis (TGA) in varied pH2O over 430-630 °C. With decreasing Zr content, the isothermal H2O uptake was greater, but the corresponding chemical strains were smaller; therefore, CCEs monotonically decreased. Density functional theory simulations on end-member BaCe1-yYyO3-δ and BaZr1-yYyO3-δ compositions showed the same trend. Lower CCEs in this solid solution correlate to decreasing symmetry, increasing unit cell volume, increasing oxygen vacancy radius, decreasing bulk modulus, and inter- vs intraoctahedral hydrogen bonding. Microstructural constraints may also contribute to lower macroscopic CCEs in lower-symmetry bulk ceramics based on the observed anisotropic chemical expansion and enhanced strains in powder vs bulk BaCe0.9Y0.1O3-δ. The results inform design principles for the rational tailoring of CCEs and materials choice for chemomechanically durable devices.