Thermal analysis of cylindrical molds using thermoplastic composite during robotic fiber placement

Thermoplastic composites have gradually become a hotspot due to its low manufacturing cost and good weld ability. In this study, to realize the placement of the thermoplastic composite material carbon fiber/polyether ether ketone (CF/PEEK), the consolidation roller of the existing thermoplastic composite placement head is optimized. The process simulation analysis of the thermoplastic composite material is carried out. A two-dimensional heat transfer model of the thermoplastic prepreg laying process is established in ANSYS. Transient thermal analysis is carried out using the life and death unit technology. The optimum machining parameters are obtained through analyzing the influence of mold temperature, laying speed, and heating temperature on the temperature field of the first layer in curved surface laying.