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TASCNet: A Lightweight Bearing Fault Diagnosis Network Under Unknown Working Conditions Enabling Industrial Internet of Things

  • Ge Xin
  • , Shengfang Zuo
  • , Lingfeng Li
  • , Bin Bao
  • , Zhifeng Liu*
  • *Corresponding author for this work
  • Beijing Jiaotong University
  • Harbin Institute of Technology Shenzhen
  • Jilin University
  • Key Laboratory of Advanced Manufacturing and Intelligent Technology for High-end CNC Equipment

Research output: Contribution to journalArticlepeer-review

Abstract

Accurately identifying the health condition of the wheel bearings is of great significance in ensuring the safety of freight trains. However, due to the limited computing resources, it is required to develop a lightweight fault diagnosis model for edge computing scenarios. In practice, since the operating conditions (i.e., loads and speeds) are varying, there is a demand for an effective diagnostic model with limited data. To address these issues, this article proposes a novel fault diagnosis method based on compressed time–frequency matrix (CTFM) and a triplet attention self-calibrated convolution network (TASCNet), enabling Industrial Internet of Things (IIoT). First, the measurement obtained from the IIoT platform is processed by the proposed CTFM, which transforms the signal into the time–frequency domain with a tailored size. Moreover, a new model, TASCNet, is established to extract tiny changes while expanding the receptive field. On the one hand, it effectively captures cross-dimensional interaction between channel and spatial dimensions of the input. On the other hand, it constructs long-range spatial and interchannel dependencies around each spatial location. Finally, the proposed method is evaluated by a dataset collected from an industrial railway wheelset bearing test rig. Furthermore, its performance has been compared with that of four conventional fault diagnosis methods. The results demonstrate that the proposed method outperforms other methods in terms of diagnostic accuracy, robustness, and computational cost.

Original languageEnglish
Pages (from-to)463-472
Number of pages10
JournalIEEE Internet of Things Journal
Volume13
Issue number1
DOIs
StatePublished - 2026
Externally publishedYes

Keywords

  • Bearing fault diagnosis
  • Industrial Internet of Things (IIoT)
  • freight trains
  • lightweight neural network
  • unknown working conditions

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