System design for laser assisted milling of complex parts

X. F. Wu; Y. Wang; H. Z. Zhang

doi:10.1007/978-1-84996-432-6_126

System design for laser assisted milling of complex parts

X. F. Wu
, Y. Wang
, H. Z. Zhang

School of Mechatronics Engineering, Harbin Institute of Technology

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

Laser assisted milling (LAML) is a potential method for machining difficult-To-machine materials such as superalloys and ceramics. Several LAML experiments have showed the feasibility of the method and advantages including good surface finish, decreased cutting force and tool wear, and no large microcrack zones. While several studies have been made of machined features, including faces, grooves and chamfers, few attempts have been made to study the laser-Assisted milling of complex parts due to the restraints of the machining systems. In this paper, a machining setup is designed to meet the LAML requirements. The material removal temperature is the key parameter influencing machining results, so to help establishing the system a finite element model is developed to simulate the temperature distribution in the workpiece when subject to a traversing laser heating source. A NC codes automatic transcoding algorithm is proposed for continuous LAML of the workpiece. VERICUT software is used to simulate the NC machining process in order to verify the feasibility of the system and the LAML process function that can be achieved.

Original language	English
Title of host publication	Proceedings of the 36th International MATADOR Conference
Publisher	Springer London
Pages	577-580
Number of pages	4
ISBN (Print)	9781849964326
DOIs	https://doi.org/10.1007/978-1-84996-432-6_126
State	Published - 2010
Externally published	Yes
Event	36th International MATADOR Conference - Manchester, Lancashire, United Kingdom Duration: 14 Jul 2010 → 16 Jul 2010

Publication series

Name	Proceedings of the 36th International MATADOR Conference
Volume	2010-January

Conference

Conference	36th International MATADOR Conference
Country/Territory	United Kingdom
City	Manchester, Lancashire
Period	14/07/10 → 16/07/10

Keywords

Finite element analysis
Heat transfer
LAML device
Laser assisted milling

Access to Document

10.1007/978-1-84996-432-6_126

Cite this

@inproceedings{c91ae258f23c47329cf30db6b74a7368,

title = "System design for laser assisted milling of complex parts",

abstract = "Laser assisted milling (LAML) is a potential method for machining difficult-To-machine materials such as superalloys and ceramics. Several LAML experiments have showed the feasibility of the method and advantages including good surface finish, decreased cutting force and tool wear, and no large microcrack zones. While several studies have been made of machined features, including faces, grooves and chamfers, few attempts have been made to study the laser-Assisted milling of complex parts due to the restraints of the machining systems. In this paper, a machining setup is designed to meet the LAML requirements. The material removal temperature is the key parameter influencing machining results, so to help establishing the system a finite element model is developed to simulate the temperature distribution in the workpiece when subject to a traversing laser heating source. A NC codes automatic transcoding algorithm is proposed for continuous LAML of the workpiece. VERICUT software is used to simulate the NC machining process in order to verify the feasibility of the system and the LAML process function that can be achieved.",

keywords = "Finite element analysis, Heat transfer, LAML device, Laser assisted milling",

author = "Wu, \{X. F.\} and Y. Wang and Zhang, \{H. Z.\}",

year = "2010",

doi = "10.1007/978-1-84996-432-6\_126",

language = "英语",

isbn = "9781849964326",

series = "Proceedings of the 36th International MATADOR Conference",

publisher = "Springer London",

pages = "577--580",

booktitle = "Proceedings of the 36th International MATADOR Conference",

address = "英国",

note = "36th International MATADOR Conference ; Conference date: 14-07-2010 Through 16-07-2010",

}

Wu, XF, Wang, Y & Zhang, HZ 2010, System design for laser assisted milling of complex parts. in Proceedings of the 36th International MATADOR Conference. Proceedings of the 36th International MATADOR Conference, vol. 2010-January, Springer London, pp. 577-580, 36th International MATADOR Conference, Manchester, Lancashire, United Kingdom, 14/07/10. https://doi.org/10.1007/978-1-84996-432-6_126

System design for laser assisted milling of complex parts. / Wu, X. F.; Wang, Y.; Zhang, H. Z.
Proceedings of the 36th International MATADOR Conference. Springer London, 2010. p. 577-580 (Proceedings of the 36th International MATADOR Conference; Vol. 2010-January).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - System design for laser assisted milling of complex parts

AU - Wu, X. F.

AU - Wang, Y.

AU - Zhang, H. Z.

PY - 2010

Y1 - 2010

N2 - Laser assisted milling (LAML) is a potential method for machining difficult-To-machine materials such as superalloys and ceramics. Several LAML experiments have showed the feasibility of the method and advantages including good surface finish, decreased cutting force and tool wear, and no large microcrack zones. While several studies have been made of machined features, including faces, grooves and chamfers, few attempts have been made to study the laser-Assisted milling of complex parts due to the restraints of the machining systems. In this paper, a machining setup is designed to meet the LAML requirements. The material removal temperature is the key parameter influencing machining results, so to help establishing the system a finite element model is developed to simulate the temperature distribution in the workpiece when subject to a traversing laser heating source. A NC codes automatic transcoding algorithm is proposed for continuous LAML of the workpiece. VERICUT software is used to simulate the NC machining process in order to verify the feasibility of the system and the LAML process function that can be achieved.

AB - Laser assisted milling (LAML) is a potential method for machining difficult-To-machine materials such as superalloys and ceramics. Several LAML experiments have showed the feasibility of the method and advantages including good surface finish, decreased cutting force and tool wear, and no large microcrack zones. While several studies have been made of machined features, including faces, grooves and chamfers, few attempts have been made to study the laser-Assisted milling of complex parts due to the restraints of the machining systems. In this paper, a machining setup is designed to meet the LAML requirements. The material removal temperature is the key parameter influencing machining results, so to help establishing the system a finite element model is developed to simulate the temperature distribution in the workpiece when subject to a traversing laser heating source. A NC codes automatic transcoding algorithm is proposed for continuous LAML of the workpiece. VERICUT software is used to simulate the NC machining process in order to verify the feasibility of the system and the LAML process function that can be achieved.

KW - Finite element analysis

KW - Heat transfer

KW - LAML device

KW - Laser assisted milling

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U2 - 10.1007/978-1-84996-432-6_126

DO - 10.1007/978-1-84996-432-6_126

M3 - 会议稿件

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SN - 9781849964326

T3 - Proceedings of the 36th International MATADOR Conference

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BT - Proceedings of the 36th International MATADOR Conference

PB - Springer London

T2 - 36th International MATADOR Conference

Y2 - 14 July 2010 through 16 July 2010

ER -

System design for laser assisted milling of complex parts

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Keywords

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