Study on Prediction of Binder Distribution in the Drying Process of the Coated Web of Positive Electrode for Lithium ion Battery

The slow and high energy consumption of drying process of the coated web of positive electrode for automotive lithium ion battery have become the bottleneck in the manufacturing process of cathode coating. However, high drying rate of solvent (commonly N-Methyl-2-pyrrolidone (NMP)) result in higher concentration of binder (commonly polyvinylidene fluoride (PVDF)) at the evaporating surface than at the bottom. The uneven distribution of binder between coating layers will lead to the decrease of adhesion between active layer and substrate, and even an increase in internal resistance and the associated deteriorated rate capability, thus seriously damaging the mechanical and electrochemical properties of the electrode. In order to improve the drying efficiency of the coated web, and regulate the concentration distribution of binder, this study mainly calculate the evaporation rate under different drying parameters. and determine the binder distribution at the different evaporation rates.