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Staggered prediction machine learning models for crack propagation forecasting in particle-reinforced composites

  • Yuhuan Ma
  • , Hongjun Yu*
  • , Hongru Yan
  • , Yingbin Zhang
  • , Canjie Huang
  • *Corresponding author for this work
  • Harbin Institute of Technology
  • The University of Hong Kong

Research output: Contribution to journalArticlepeer-review

Abstract

Numerical simulation of fracture in particle-reinforced composites is computationally intensive, whereas machine learning frameworks offer a pathway for rapid prediction of crack propagation and field variable monitoring. To achieve physically motivated predictions, this work establishes two physics-inspired deep learning frameworks drawing architectural inspiration from the staggered solution scheme in the finite element method. Unlike purely data-driven approaches, the proposed models integrate the tensile energy density as the driving force alongside Mises stress and the phase field. Two staggered prediction models are investigated: a series forecasting model and a physics-enhanced multi-channel-input model. By iteratively updating stress equilibrium, energy superposition and damage evolution, these models capture the path-dependency of fracture. Comparative results demonstrate that while both models achieve high accuracy, the multi-channel-input model, which synergizes the driving force with stress distribution and crack morphology, exhibits superior training efficiency and generalization. It effectively captures the bi-directional feedback between driving force and damage topology, enabling accurate forecasting of complex crack paths and interface debonding in heterogeneous composites.

Original languageEnglish
Article number120611
JournalComposite Structures
Volume393
DOIs
StatePublished - Aug 2026

Keywords

  • Cohesive zone model
  • Composite material
  • Crack propagation
  • Machine learning
  • Phase field model

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