Robust design of dynamic characteristics consistency of Busbar-Mounted Electromagnetic Contactor based on a fast calculation surrogate model

Yufei Qiao; Guofu Zhai; Ding Ding; Xinshuai Du; Haiyan Zhang; Chenglong Zhou

doi:10.1109/HLM54538.2022.9969771

Robust design of dynamic characteristics consistency of Busbar-Mounted Electromagnetic Contactor based on a fast calculation surrogate model

Yufei Qiao
, Guofu Zhai
, Ding Ding
, Xinshuai Du
, Haiyan Zhang
, Chenglong Zhou

School of Electrical Engineering and Automation

Harbin Institute of Technology
Shaanxi Qunli Electrician Co. Ltd.

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

4 Scopus citations

Abstract

The dynamic characteristics of Busbar-Mounted Electromagnetic Contactor (BMEC) directly impact the reliability of system. In design process of BMEC, single product can be designed based on digital prototype methods cored with finite element model (FEM), but for batches of products, the dispersion of some parameters makes the dynamic characteristics out of design tolerance. The consistency of batch products is hard to control in some cases. This paper presents a Taguchi method based robust design method to improve the consistency of batch products using a type of fast calculation surrogate model. The dynamic characteristics of batch products is calculated by establishing a fast calculation surrogate model based on digital prototype data. Then, parameter design and tolerance design are accomplished for the parameters that have a great impact on the static and dynamic characteristics of products through sensitivity analysis and Signal-to-Noise ratio analysis. The effective control of the dynamic characteristics of batch products is implemented and the manufacturing robustness of BMEC is enhanced.

Original language	English
Title of host publication	Proceedings of the 67th IEEE Holm Conference on Electrical Contacts, HLM 2022
Publisher	Institute of Electrical and Electronics Engineers Inc.
ISBN (Electronic)	9781665459662
DOIs	https://doi.org/10.1109/HLM54538.2022.9969771
State	Published - 2022
Event	67th IEEE Holm Conference on Electrical Contacts, HLM 2022 - Tampa, United States Duration: 23 Oct 2022 → 26 Oct 2022

Publication series

Name	Electrical Contacts, Proceedings of the Annual Holm Conference on Electrical Contacts
Volume	2022-October
ISSN (Print)	0361-4395

Conference

Conference	67th IEEE Holm Conference on Electrical Contacts, HLM 2022
Country/Territory	United States
City	Tampa
Period	23/10/22 → 26/10/22

Keywords

Digital prototype
Dynamic characteristics
Parameter design
Robust design
Surrogate model
Tolerance design

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10.1109/HLM54538.2022.9969771

Cite this

Qiao, Y., Zhai, G., Ding, D., Du, X., Zhang, H., & Zhou, C. (2022). Robust design of dynamic characteristics consistency of Busbar-Mounted Electromagnetic Contactor based on a fast calculation surrogate model. In Proceedings of the 67th IEEE Holm Conference on Electrical Contacts, HLM 2022 (Electrical Contacts, Proceedings of the Annual Holm Conference on Electrical Contacts; Vol. 2022-October). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/HLM54538.2022.9969771

Qiao, Yufei ; Zhai, Guofu ; Ding, Ding et al. / Robust design of dynamic characteristics consistency of Busbar-Mounted Electromagnetic Contactor based on a fast calculation surrogate model. Proceedings of the 67th IEEE Holm Conference on Electrical Contacts, HLM 2022. Institute of Electrical and Electronics Engineers Inc., 2022. (Electrical Contacts, Proceedings of the Annual Holm Conference on Electrical Contacts).

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title = "Robust design of dynamic characteristics consistency of Busbar-Mounted Electromagnetic Contactor based on a fast calculation surrogate model",

abstract = "The dynamic characteristics of Busbar-Mounted Electromagnetic Contactor (BMEC) directly impact the reliability of system. In design process of BMEC, single product can be designed based on digital prototype methods cored with finite element model (FEM), but for batches of products, the dispersion of some parameters makes the dynamic characteristics out of design tolerance. The consistency of batch products is hard to control in some cases. This paper presents a Taguchi method based robust design method to improve the consistency of batch products using a type of fast calculation surrogate model. The dynamic characteristics of batch products is calculated by establishing a fast calculation surrogate model based on digital prototype data. Then, parameter design and tolerance design are accomplished for the parameters that have a great impact on the static and dynamic characteristics of products through sensitivity analysis and Signal-to-Noise ratio analysis. The effective control of the dynamic characteristics of batch products is implemented and the manufacturing robustness of BMEC is enhanced.",

keywords = "Digital prototype, Dynamic characteristics, Parameter design, Robust design, Surrogate model, Tolerance design",

author = "Yufei Qiao and Guofu Zhai and Ding Ding and Xinshuai Du and Haiyan Zhang and Chenglong Zhou",

note = "Publisher Copyright: {\textcopyright} 2022 IEEE.; 67th IEEE Holm Conference on Electrical Contacts, HLM 2022 ; Conference date: 23-10-2022 Through 26-10-2022",

year = "2022",

doi = "10.1109/HLM54538.2022.9969771",

language = "英语",

series = "Electrical Contacts, Proceedings of the Annual Holm Conference on Electrical Contacts",

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Qiao, Y, Zhai, G, Ding, D, Du, X, Zhang, H & Zhou, C 2022, Robust design of dynamic characteristics consistency of Busbar-Mounted Electromagnetic Contactor based on a fast calculation surrogate model. in Proceedings of the 67th IEEE Holm Conference on Electrical Contacts, HLM 2022. Electrical Contacts, Proceedings of the Annual Holm Conference on Electrical Contacts, vol. 2022-October, Institute of Electrical and Electronics Engineers Inc., 67th IEEE Holm Conference on Electrical Contacts, HLM 2022, Tampa, United States, 23/10/22. https://doi.org/10.1109/HLM54538.2022.9969771

Robust design of dynamic characteristics consistency of Busbar-Mounted Electromagnetic Contactor based on a fast calculation surrogate model. / Qiao, Yufei; Zhai, Guofu; Ding, Ding et al.
Proceedings of the 67th IEEE Holm Conference on Electrical Contacts, HLM 2022. Institute of Electrical and Electronics Engineers Inc., 2022. (Electrical Contacts, Proceedings of the Annual Holm Conference on Electrical Contacts; Vol. 2022-October).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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AU - Qiao, Yufei

AU - Zhai, Guofu

AU - Ding, Ding

AU - Du, Xinshuai

AU - Zhang, Haiyan

AU - Zhou, Chenglong

PY - 2022

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N2 - The dynamic characteristics of Busbar-Mounted Electromagnetic Contactor (BMEC) directly impact the reliability of system. In design process of BMEC, single product can be designed based on digital prototype methods cored with finite element model (FEM), but for batches of products, the dispersion of some parameters makes the dynamic characteristics out of design tolerance. The consistency of batch products is hard to control in some cases. This paper presents a Taguchi method based robust design method to improve the consistency of batch products using a type of fast calculation surrogate model. The dynamic characteristics of batch products is calculated by establishing a fast calculation surrogate model based on digital prototype data. Then, parameter design and tolerance design are accomplished for the parameters that have a great impact on the static and dynamic characteristics of products through sensitivity analysis and Signal-to-Noise ratio analysis. The effective control of the dynamic characteristics of batch products is implemented and the manufacturing robustness of BMEC is enhanced.

AB - The dynamic characteristics of Busbar-Mounted Electromagnetic Contactor (BMEC) directly impact the reliability of system. In design process of BMEC, single product can be designed based on digital prototype methods cored with finite element model (FEM), but for batches of products, the dispersion of some parameters makes the dynamic characteristics out of design tolerance. The consistency of batch products is hard to control in some cases. This paper presents a Taguchi method based robust design method to improve the consistency of batch products using a type of fast calculation surrogate model. The dynamic characteristics of batch products is calculated by establishing a fast calculation surrogate model based on digital prototype data. Then, parameter design and tolerance design are accomplished for the parameters that have a great impact on the static and dynamic characteristics of products through sensitivity analysis and Signal-to-Noise ratio analysis. The effective control of the dynamic characteristics of batch products is implemented and the manufacturing robustness of BMEC is enhanced.

KW - Digital prototype

KW - Dynamic characteristics

KW - Parameter design

KW - Robust design

KW - Surrogate model

KW - Tolerance design

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ER -

Qiao Y, Zhai G, Ding D, Du X, Zhang H, Zhou C. Robust design of dynamic characteristics consistency of Busbar-Mounted Electromagnetic Contactor based on a fast calculation surrogate model. In Proceedings of the 67th IEEE Holm Conference on Electrical Contacts, HLM 2022. Institute of Electrical and Electronics Engineers Inc. 2022. (Electrical Contacts, Proceedings of the Annual Holm Conference on Electrical Contacts). doi: 10.1109/HLM54538.2022.9969771

Robust design of dynamic characteristics consistency of Busbar-Mounted Electromagnetic Contactor based on a fast calculation surrogate model

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