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RESEARCH ON ULTRASONIC GRINDING SYSTEM WITH LARGE SIZE, WIDTH-THICKNESS WHEEL: DESIGN, OPTIMIZATION AND EXPERIMENT

  • Jianzhong Ju
  • , Hongquan Li*
  • , Zhili Long
  • , Heng Zhao
  • , Tianyu Peng
  • , Yuxiang Li
  • *Corresponding author for this work
  • Harbin Institute of Technology Shenzhen

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Rotary ultrasonic grinding (RUG) is an effective machining method for hard-brittle materials. However, the harsh resonant conditions and wide grinding layer result in small vibration output, large energy loss and high temperature rise for large grinding wheel vibration. Therefore, a contactless transfer type of RUG for large-size, wide-thick grinding layer was developed, where the vibration direction is parallel to the machined surface for the end grinding. Firstly, the non-destructive acoustic wave method was applied to measure the elastic modulus. The simulation calculation were combined to obtain the modal shape and the vibration trajectory. Finally, the result show that the resonant frequency was 21.82kHz. The horizontal vibration output was 7 μm. The temperature rise was 41.7℃ under 5μm vibration for 1h, It was verified the performance of ultrasonic end grinding with high vibration, horizontal vibration and low temperature rise, which is of great significance to industrial production and grinding exploration.

Original languageEnglish
Title of host publicationProceedings of the 2024 Symposium on Piezoelectricity, Acoustic Waves, and Device Applications, SPAWDA 2024
EditorsHongwei Ma, Yu Zheng, Xueqian Fang
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages610-614
Number of pages5
ISBN (Electronic)9798331523732
DOIs
StatePublished - 2024
Externally publishedYes
Event18th Symposium on Piezoelectricity, Acoustic Waves, and Device Applications, SPAWDA 2024 - Dongguan, China
Duration: 8 Nov 202411 Nov 2024

Publication series

NameProceedings of the 2024 Symposium on Piezoelectricity, Acoustic Waves, and Device Applications, SPAWDA 2024

Conference

Conference18th Symposium on Piezoelectricity, Acoustic Waves, and Device Applications, SPAWDA 2024
Country/TerritoryChina
CityDongguan
Period8/11/2411/11/24

Keywords

  • Horizontal vibration
  • Large diameter grinding wheel
  • Rotary ultrasonic grinding
  • Ultrasonic transducer

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