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Research on simulation of Cu/SiO2 hybrid bonding process and interface failure mechanism by Finite Element Analysis

  • Haozhong Wang
  • , Hongtao Chen*
  • , Junshan Xiang
  • , Xiaofeng Yang*
  • *Corresponding author for this work
  • Harbin Institute of Technology Shenzhen
  • China Science and Technology on Reliability Physics and Application of Electronic Component Lab.

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Cu/SiO2 hybrid bonding technology is proposed as a solution for the increasing demand of 3D packaging for higher I/O density and higher bandwidth applications. In this paper, a numerical approach to investigate the stress distribution of fine-pitch die-to-die hybrid bonding (D2D-HB) is proposed. The Finite Element Analysis (FEA) tool is used to build the model of the bonding process of D2D-HB. The influence of design parameters and conditions on the evolution of the stress on the Cu-Cu bonding interface and the dielectric layer interface during the bonding process is investigated. The results show that, the peak pressure on the Cu-Cu interface and the peak tensile force on the SiO2-SiO2 interface can reach up to 85.26 MPa and 183.37 MPa during heating stage, respectively. During cooling stage, the pressure on the Cu-Cu interface changes into tensile force, and the tensile force on the SiO2-SiO2 interface changes into pressure. In addition, the simulation results of the Cu-Cu bonding area are also displayed and discussed. For all the D2D-HB design studied in this research, up to 97.5% of Cu bonding area could be obtained. The simulation results will provide not only theoretical support for hybrid bonding technology.

Original languageEnglish
Title of host publication2023 24th International Conference on Electronic Packaging Technology, ICEPT 2023
PublisherInstitute of Electrical and Electronics Engineers Inc.
ISBN (Electronic)9798350338812
DOIs
StatePublished - 2023
Externally publishedYes
Event24th International Conference on Electronic Packaging Technology, ICEPT 2023 - Shihezi City, China
Duration: 8 Aug 202311 Aug 2023

Publication series

Name2023 24th International Conference on Electronic Packaging Technology, ICEPT 2023

Conference

Conference24th International Conference on Electronic Packaging Technology, ICEPT 2023
Country/TerritoryChina
CityShihezi City
Period8/08/2311/08/23

Keywords

  • 3D Packaging
  • Cu Dishing
  • Finite Element Analysis
  • Hybrid Bonding
  • Reliability

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