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Recovery of diverse solid wastes into porous materials via thermal processing: Review of melt structure, processing parameter, and application

  • Weiyi Ji
  • , Yifan Zhou
  • , Jian Xin Lu*
  • , Christopher Cheeseman
  • , Chi Sun Poon
  • *Corresponding author for this work
  • Hong Kong Polytechnic University
  • Imperial College London

Research output: Contribution to journalReview articlepeer-review

Abstract

Converting multiple solid wastes into sustainable porous materials via thermal processing is a practical approach to beneficially recycling waste and reducing landfill burden. The resulting value-added products have great potential as insulation and lightweight materials for construction purposes. The properties of these waste-based porous materials (WBPM) are mainly determined by the thermal process, specifically the high-temperature matrix properties and the gas evolution process. This review provides insights into the key factors affecting the melt structure of the matrix and the gas, from the perspective of the composition of starting materials, thermal treatment conditions, and additives. In particular, the effects of the main oxide components constituting solid waste on the melt structure and crystallisation are analysed. The conventional and novel applications of WBPM are summarised and discussed. These insights provide significant information for facilitating the highly efficient utilisation of solid wastes into value-added porous materials on a large scale.

Original languageEnglish
Article number115343
JournalWaste Management
Volume212
DOIs
StatePublished - 1 Feb 2026
Externally publishedYes

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 12 - Responsible Consumption and Production
    SDG 12 Responsible Consumption and Production

Keywords

  • Foaming process
  • Insulation
  • Melt structure
  • Natural aggregate substitution
  • Pore structure
  • Sintered solid wastes
  • Thermal treatment

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