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Prediction of Milling Tool Wear Based on Digital Simulation

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Computer numerical control (CNC) machine tools are crucial for intelligent manufacturing, and tool wear prediction during their cutting process is essential for ensuring workpiece processing quality and efficiency. This study focuses on the tool wear prediction of milling process based on digital simulation. By combining Solidworks and Abaqus software, three-dimensional models of the cutting tool, tool holder fixture and workpiece are constructed, and multi-physical field dynamic simulation of the milling process is conducted. A tool wear prediction model is introduced to predict the milling tool wear by using the simulation results. The method is validated through experiments set up on a HAAS CNC machining center and demonstrates high accuracy, which effectively addresses the problem of predicting tool wear during machining.

Original languageEnglish
Title of host publicationICAC 2023 - 28th International Conference on Automation and Computing
PublisherInstitute of Electrical and Electronics Engineers Inc.
ISBN (Electronic)9798350335859
DOIs
StatePublished - 2023
Externally publishedYes
Event28th International Conference on Automation and Computing, ICAC 2023 - Birmingham, United Kingdom
Duration: 30 Aug 20231 Sep 2023

Publication series

NameICAC 2023 - 28th International Conference on Automation and Computing

Conference

Conference28th International Conference on Automation and Computing, ICAC 2023
Country/TerritoryUnited Kingdom
CityBirmingham
Period30/08/231/09/23

Keywords

  • Digital simulation
  • Milling process
  • Multi-physical field
  • Tool wear prediction

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