Novel synthesis of (Hf_0.25Zr_0.25Ti_0.25Ta_0.25)C-SiC biphasic ceramic micro-powders using single-source-precursor route

High-entropy carbides-SiC biphasic ceramics demonstrate outstanding mechanical and oxidation resistance properties. However, previous studies have predominantly focused on fabricating dense monolithic high-entropy carbides-SiC biphasic ceramics, with limited attention given to the production of high-purity, narrow particles size distribution high-entropy carbides-SiC biphasic ceramic powders. In this study, we successfully synthesized high-entropy carbides-SiC biphasic ceramic powders, specifically (Hf_0.25Zr_0.25Ta_0.25Ti_0.25)C-SiC, utilizing the polymer-derived-ceramic (PDC) route employing transition metal alcohol solution and methyltrimethoxysilane. The resultant powders exhibited an average particle size of ∼15 μm, with a narrow particle size distribution. Furthermore, variations in the heat treatment temperature demonstrated minimal impact on the particle size, while maintain compositional homogenous from nanoscale to microscale, and exhibiting low oxygen content less than 1.01 %. The introduction of the SiC phase also enhances the dynamic oxidation resistance of the high-entropy carbides. This pioneering work will not only provide a novel approach for obtaining other high-entropy carbides and SiC biphasic ceramic powder but also offers prospects for large-scale fabrication in industrial.