Modular Permanent-Magnet Machines with Alternate Teeth Having Tooth Tips

This paper presents single-layer modular permanent-magnet machines with either wound or unwound teeth with tooth tips. The structures with wound teeth having tooth tips are suitable for modular machines with slot number higher than pole number to compensate for the drop in winding factor due to the flux gaps in alternate stator teeth, accordingly to maintain or even to increase their average torques. However, the structures with unwound teeth having tooth tips are suitable for modular machines with slot number lower than pole number to increase the winding factor and hence to further improve the machine performance. The phase back-EMF, on-load torque, iron and copper losses, as well as efficiency have been calculated using FE analysis for different slot/pole number combinations, and for different flux gap and tooth tip widths. It is found that by properly choosing the flux gap and tooth tip widths, both the on-load torque performance and the efficiency can be optimized for the investigated machines with different slot/pole number combinations. Experiments have been carried out to validate the FE results.