Microstructure and mechanical properties of welding–brazing of Ti/Al butt joints with laser melting deposition layer additive

Laser welding–brazing of Ti/Al butt joints was performed with coaxial Al–10Si–Mg powders feeding. The experimental results indicated that a sound Ti/Al butt joint could be obtained by an additive layer approach. The influence of the laser melting deposition layers on the weld appearance, interfacial microstructure and tensile properties were investigated. High-quality joints were produced when five and seven layers were deposited. The morphology and thickness distributions of the interfacial intermetallic compounds (IMC) at the brazing interface along the thickness direction of the joint varied with the number of deposition layers. Continuous serrated IMC was obtained in joints produced by seven deposition layers, and the IMC layer was distributed homogenously along the thickness direction. The maximum thickness difference of the IMC was only approximately 0.12 μm. The microstructure of the IMC layer was composed of a nanosized granular Ti ₇ Al ₅ Si ₁₂ phase and serrated Ti(Al, Si) ₃ phase. The maximum tensile joint strength reached 240 MPa, 80% of that of the aluminum base metal, and the lower tensile strength of the other joints was caused by insufficient IMC layer or a porosity defect.