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Investigation on the smoothing of surface spatial frequency errors for borosilicate glass by heat-treatment

  • Chu Wang*
  • , Hongxiang Wang
  • , Rui Gao
  • , Jing Hou
  • , Shiwei Liu
  • , Mingzhuang Zhang
  • , Xianhua Chen
  • *Corresponding author for this work
  • School of Mechatronics Engineering, Harbin Institute of Technology
  • China Academy of Engineering Physics

Research output: Contribution to journalArticlepeer-review

Abstract

The mid-spatial frequency error and high-spatial frequency error on the optical glass component surface limit the development of high-power laser devices. By heat-treatment in wet atmosphere, the surface can be smoothed spontaneously under the action of capillary force, which is positive to improve the quality of optical components. In this paper, the finite element simulation model of the glass surface smoothing process is established based on the level-set method. The factors affecting the smoothing process, such as morphology wavelength and viscosity, are analyzed by simulation. A series of surface smoothing heat-treatment experiments for borosilicate glass were carried out to verify the effectiveness of improvement on surface quality through heat-treatment. Finally, the reasons for the discrepancy between theory and experiment are investigated through the simulation, and the effects of wavelength and the water content in the material are further investigated.

Original languageEnglish
Pages (from-to)104-117
Number of pages14
JournalJournal of Manufacturing Processes
Volume68
DOIs
StatePublished - Aug 2021
Externally publishedYes

Keywords

  • Borosilicate glass
  • Heat-treatment
  • Level-set
  • Mid-spatial frequency error
  • Surface smoothing
  • Viscous flow

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