Integrated Methane Sensor Prototype Based on H-QEPAS Technique with a 3D-Printed Gas Chamber

In the paper, a heterodyne quartz-enhanced photoacoustic spectroscopy (H-QEPAS)-based integrated methane (CH₄) sensor prototype is reported. The CH₄ absorption line located at 1650.96 nm was selected as the target spectral line. The design features an integrated, 3D-printed gas chamber for reduced size and weight. To realize the coordinated operation of each hardware component, a control program was designed based on LabVIEW platform, enabling the adjustment of various hardware parameters. The piezoelectric signal generated by the quartz tuning fork (QTF) was amplified via a trans-impedance amplifier (TIA), acquired by a data acquisition card (DAQ), and then transmitted to a virtual lock-in amplifier (LIA) on the PC terminal for processing. The dimensions of the integrated CH₄ sensor prototype are 33 cm in length, 27 cm in width, and 15 cm in height. The final test results demonstrate that the sensor prototype exhibits an excellent concentration linear response, with a detection limit of 26.72 ppm and a short detection time of approximately 4 s.