High-Sensitivity Detection Method for Metal Foreign Objects Based on Frequency Optimization in Wireless Electric Vehicles Charging

Metal foreign objects will not only reduce the output power and efficiency of the wireless power transfer (WPT) system, but also will be heated under the eddy current effect. The method based on the detection coil array has been wildly adopted for foreign object detection (FOD), especially in high-power level WPT applications. However, the problems of low sensitivity or misjudgment still exist which leads to a safety hazard. Therefore, high sensitivity of the foreign object-detection method based on the excitation frequency optimization has been proposed in this paper. Based on the impedance change of the detection coil caused by the foreign object coupling, the frequency characteristics of detection sensitivity were analyzed under the conditions of different self-inductance detection coils. Then, the detection coil was designed and its corresponding optimal excitation frequency was selected to achieve the optimal detection effect to eliminate the area of low detection sensitivity. Finally, an FOD experimental prototype was established to verify the proposed frequency optimization strategy. The results show that the sensitivity of the FOD system is up to 97.56%. With the optimal excitation frequency of 6.22 MHz, as for 1-yuan coin in the center position and corner position of the detection coil, the detection sensitivity is 92.89% and 40.16%, respectively, which is 22.13% and 23.89% higher than that of the excitation frequency is 1 MHz. The improvement of detection sensitivity is helpful to detect accurately and eliminate the detection blind area.