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Finite element analysis on warm hydroforming of rectangular Mg alloy cups with a step cavity

  • Shi Hong Zhang*
  • , Wen Tao Zheng
  • , Yong Chao Xu
  • , Zhong Tang Wang
  • *Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Magnesium alloys, as one of the lightest metal structural materials, are attracting more and more attention. At present, most of Mg alloy products are manufactured by die casting. For enlarging the applications of Mg alloys, many researchers are engaged in developing its plastic forming technology. However, the study on warm sheet hydroforming of Mg alloy is rarely reported. Therefore, a set of warm sheet hydroforming tools was designed for experimental research on the hydroforming of rectangular Mg alloy cups with a step cavity. The corners of the deeper cavity are difficult to form directly because of the severe stretching. Multi-stage hydroforming method was used to improve the sheet thickness reduction in the corners of the deeper cavity. Several different two-stage hydroforming methods were realized by elastic-plastic finite element simulation. According to the results of finite element simulation, the influence of forming methods on the minimum thickness of formed parts and the reasons were analyzed, and the optimal process for the rectangular Mg alloy cup with a step cavity was determined.

Original languageEnglish
Title of host publicationNUMISHEET 2005
Subtitle of host publicationProceedings of the 6th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes
PublisherAmerican Institute of Physics Inc.
Pages630-634
Number of pages5
ISBN (Print)0735402655, 9780735402652
DOIs
StatePublished - 5 Aug 2005
Externally publishedYes
EventNUMISHEET 2005: 6th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes - Detroit, MI, United States
Duration: 15 Aug 200519 Aug 2005

Publication series

NameAIP Conference Proceedings
Volume778 A
ISSN (Print)0094-243X
ISSN (Electronic)1551-7616

Conference

ConferenceNUMISHEET 2005: 6th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes
Country/TerritoryUnited States
CityDetroit, MI
Period15/08/0519/08/05

Keywords

  • Finite element
  • Magnesium alloy
  • Rectangular cup
  • Sheet hydroforming
  • Warm hydroforming

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