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Finite element analysis of direct-reverse superplastic bulging process for thickness distribution controlling

  • Zhong Yang Wang
  • , Guo Feng Wang*
  • , Xiao Ming Lai
  • , Kai Feng Zhang
  • *Corresponding author for this work
  • Beijing Satellite Mfg. Factory
  • Harbin Institute of Technology

Research output: Contribution to journalArticlepeer-review

Abstract

A commercial software MARC is used to simulate direct-reverse superplastic bulging process of 7475 alloy deep box part with groove shape. Thickness distribution under different process conditions is analyzed. The results show the following conclusions. The direct-reverse superplastic bulging process is an effectual approach to control thickness distribution of parts. Through optimizing the curve of pressure-time and the shape of reverse bulging die, thickness distribution of the part is apparently improved and the design requirement of the part is satisfied. The whole process of the part's direct-reverse superplastic bulging is shown by post treatment. It provides a logical scheme for actual forming. The strain rate of each forming stage is controlled in the range of 7475 alloy's strain rate. This shows the design of pressure-time curve is reasonable.

Original languageEnglish
Pages (from-to)279-282
Number of pages4
JournalCailiao Kexue yu Gongyi/Material Science and Technology
Volume12
Issue number3
StatePublished - Jun 2004
Externally publishedYes

Keywords

  • Direct-reverse bulging process
  • Finite element simulation
  • Strain rate
  • Superplasticity
  • Thickness distribution

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