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Fatigue crack initiation for Al-Zn-Mg alloy welded joint

  • Liang Zhang
  • , Xuesong Liu*
  • , Linsen Wang
  • , Ping Wang
  • , Hongyuan Fang
  • *Corresponding author for this work
  • Harbin Institute of Technology
  • Sichuan Dongfang Boiler Group Co., Ltd.

Research output: Contribution to journalArticlepeer-review

Abstract

To investigate fatigue crack initiation characteristics of Al-Zn-Mg alloy welded joint, notched specimens were used in fatigue test for the base metal, welding bead and heat affected zone (HAZ). The fatigue fracture surface near the fatigue crack initiation site was observed by scanning electron microscope (SEM). The results show that the differences of fatigue crack initiation life among base metal, welding bead and HAZ are not obvious. Inhomogeneity in microstructure and mechanical performance of HAZ influences the fatigue crack initiation life. The ratio of fatigue crack initiation life (Ni) to fatigue failure life (Nf ) for the base metal, welding bead and HAZ of A7N01 aluminium alloy welded joint are 26.32%, 40.21% and 60.67%, respectively. Fatigue crack initiation life can be predicted using a uniform model. Observation of fatigue fracture surfaces shows that for the welding bead a fatigue crack initiates from the smooth surface due to the welding process, the blowhole in HAZ causes fatigue crack and the crushed second phase particles play an important role in fatigue crack initiation for the base metal.

Original languageEnglish
Pages (from-to)235-240
Number of pages6
JournalActa Metallurgica Sinica (English Letters)
Volume25
Issue number3
StatePublished - Jun 2012

Keywords

  • Al-Zn-Mg alloy
  • Fatigue crack initiation
  • Life pre-diction
  • Welded joint

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