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Failure Analysis of Power Relays With Multiple Breaks in the Electrical Endurance Experiments

  • School of Electrical Engineering and Automation, Harbin Institute of Technology

Research output: Contribution to journalArticlepeer-review

Abstract

Multiple breaks are favorable for arc extinguishment of relays switching heavy load. However, the existed asynchronous mechanical separation of contact pairs and associated unbalanced arcing behavior limit the electrical lifetime to some extent. In this article, the typical contact voltage and contact current waveforms of double breaks within power relays are presented. Based on the variations in bounce energy, contact resistance, and arc energy as a function of switching cycles, the effect of contact gap on the electrical lifetime of power relays is analyzed explicitly. Furthermore, the failure process of power relays with two bridges is characterized by the recorded breaking time difference of bridges. The observed significant asynchronous breaking phenomena in the end of electrical lifetime experiments attribute to the contact welding failure of power relays.

Original languageEnglish
Pages (from-to)1311-1317
Number of pages7
JournalIEEE Transactions on Components, Packaging and Manufacturing Technology
Volume12
Issue number8
DOIs
StatePublished - 1 Aug 2022
Externally publishedYes

Keywords

  • Asynchronous separation
  • contact gap
  • double breaks
  • electromechanical relay
  • fourfold breaks

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