Fabrication of nanoporous Cu-Pt(Pd) core/shell structure by galvanic replacement and its application in electrocatalysis

We describe a general strategy to fabricate a new type of nanoporous core/shell structured bimetallic nanocomposites with controllable metal components. Nanoporous copper (NPC) obtained by dealloying Cu/Al alloy is used as both reducing agent and three-dimensional substrate. Electron microscope and X-ray diffraction characterizations demonstrated that a simply galvanic-replacement reaction with H₂PtCl₆ aqueous solution can easily generate nanoporous core/shell structure with a thin Pt/Cu alloy shell and Cu (or Pt/Cu alloy) core. The morphology and crystal structure evolution of the nanocomposites are studied and discussed in detail. The as-prepared bimetallic PtCu nanocomposites show greatly enhanced catalytic activity and stability toward methanol electro-oxidation as compared with commercial Pt/C catalyst. This facile in situ preparation strategy is also suitable for large-scale production of this novel and inexpensive catalyst.