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Error Analysis of an Economical On-Site Calibration System for Linear Optical Encoders

  • Yatao Huang
  • , Zihan Su
  • , Di Chang*
  • , Yunke Sun
  • , Jiubin Tan
  • *Corresponding author for this work
  • Harbin Institute of Technology
  • School of Astronautics, Harbin Institute of Technology

Research output: Contribution to journalArticlepeer-review

Abstract

A calibration system was designed to evaluate the accuracy of linear optical encoders at the micron level in a fast and economical manner. The system uses a commercial interferometer and motor stage as the calibrator and moving platform. Error analysis is necessary to prove the effectiveness and identify areas for optimization. A fixture was designed for the scale and interferometer target to meet the Abbe principle. A five-degree-of-freedom manual stage was utilized to adjust the reading head in optimal or suboptimal working conditions, such as working distance, offset, and angular misalignment. The results indicate that the calibration system has an accuracy of ±2.2 μm. The geometric errors of the calibration system, including mounting errors and non-ideal motions, are analyzed in detail. The system could be an inexpensive solution for encoder manufacturers and customers to calibrate a linear optical encoder or test its performance.

Original languageEnglish
Pages (from-to)131-140
Number of pages10
JournalMetrology
Volume4
Issue number1
DOIs
StatePublished - Mar 2024

Keywords

  • assembly error
  • calibration
  • cosine error
  • error analysis
  • interferometer
  • linear optical encoder

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