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Enhanced high-temperature oxidation resistance of HfSi2-modified silicon based multilayer ceramic coating on Nb alloy prepared by a novel strategy

  • Harbin Institute of Technology
  • University of Science and Technology Beijing
  • Academy of Aerospace Propulsion Technology

Research output: Contribution to journalArticlepeer-review

Abstract

NbSi2/SiO2-Nb2O5/HfSi2-HfO2 multilayer ceramic coating containing Hf-rich out layers is designed and prepared on dense NbSi2 surface via pack cementation and subsequent liquid plasma-assisted particle deposition and sintering of HfSi2 particles to enhance oxidation resistance. The obtained ceramic layer contains the SiO2-Nb2O5 intermediate bonding-layer and the oxygen barrier outer-layer of HfSi2-HfO2. The mass gain of NbSi2/SiO2-Nb2O5/HfSi2-HfO2 coating (5.583 mg/cm2) is only 40 % compared to the NbSi2 coating (13.702 mg/cm2) after 100 h at 1200 °C. The HfO2 and HfSiO4 phases formed at high-temperatures are anchored in SiO2 scale, enhancing the structural stability of ceramic phase and blocking oxygen penetration. Namely, the “Hf nail” fixed on SiO2 scale effectively inhibits Nb-oxide growth and crack initiation.

Original languageEnglish
Pages (from-to)4717-4730
Number of pages14
JournalJournal of the European Ceramic Society
Volume43
Issue number11
DOIs
StatePublished - Sep 2023

Keywords

  • HfSi
  • High temperature oxidation
  • Liquid plasma-assisted particle deposition and sintering
  • Nb alloys
  • Silicide coating

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