Electrically conductive functionalization of cured polyether ether ketone with improved bioactivity by surface-polymerization of polyaniline

The electrically conductive polyether ether ketone (PEEK) holds great promise for antibacterial and cell growth promotion under electrical stimulation, making it a promising material for next-generation implants. However, it is a significant challenge for electrically conductive functionalization of PEEK, especially for cured or shaped PEEK. In addition, PEEK's bioactivity is still underdeveloped at present. Here, an electrically conductive PEEK with improved bioactivity is prepared through surface-polymerization of polyaniline (PANI) in the shell layer of cured PEEK. Impressively, an extremely high conductivity of 5.2 × 10⁻² S/cm is achieved for the conductive PEEK among all the reported PANI/PEEK composites or blends with the optimal conductivity of 3.0 × 10⁻⁴ S/cm. It has been demonstrated that the conductive shell layer of the conductive PEEK features a PANI/PEEK semi-interpenetrating polymer network structure, explaining its conductivity. Improved cell proliferative activity is also disclosed for the conductive PEEK compared to that of the pure PEEK, and good biocompatibility and osteogenesis properties are further confirmed for the fabricated conductive PEEK scaffold. This conductive functionalization approach offers a significant advancement for developing next-generation biological implants and could be applied to other cured polymers as well.