Effects of Si/Al ratio on the structure and properties of metakaolin based geopolymer

Geopolymer with Si/Al ratios from 2 to 4 were prepared by adding different contents of fused silica into geopolymer matrix. Effects of Si/Al ratios on the structure, mechanical properties and chemical stability in air of the obtained geopolymer were systematically investigated. The results showed that all the geopolymer samples were XRD amorphous. Geopolymer with Si/Al ratios of 2 and 2.5 showed similar structure and property and they were classed as KGP-I; and geopolymer with Si/Al ratios of 3, 3.5 and 4 were similar and they were class as KGP-II. In alkaline solution, reactivity of fused silica were higher than that of metakaolin, resulting in higher content of both residual metakaolin and free alkaline cation in KGP-II than in KGP-I. Fused silica partially reacted with the alkaline solution in KGP-II indicating chemical interfacial bonding between silica and binder phase. With the increase in Si/Al ratios, KGP-II especially for geopolymer with Si/Al of 4 showed much higher mechanical properties than KGP-I due to the increased Si-O-Si bonds and residual silica as reinforcement. However, KGP-II showed worse chemical stability in air than KGP-I, with the presence of efflorescence on the surface, which was attributed to their higher residual free K⁺.