Effective boundary slip induced by surface roughness and their coupled effect on convective heat transfer of liquid flow

As a significant interfacial property for micro/nano fluidic system, the effective boundary slip can be induced by the surface roughness. However, the effect of surface roughness on the effective slip is still not clear, both increased and decreased effective boundary slip were found with increased roughness. The present work develops a simplified model to study the effect of surface roughness on the effective boundary slip. In the created rough models, the reference position of the rough surfaces to determinate effective boundary slip was set based on ISO/ASME standard and the surface roughness parameters including Ra (arithmetical mean deviation of the assessed profile), Rsm (mean width of the assessed profile elements) and shape of the texture varied to form different surface roughness. Then, the effective boundary slip of fluid flow through the rough surface was analyzed by using COMSOL 5.3. The results show that the effective boundary slip induced by surface roughness of fully wetted rough surface keeps negative and further decreases with increasing Ra or decreasing Rsm. Different shape of roughness texture also results in different effective slip. A simplified corrected method for the measured effective boundary slip was developed and proved to be efficient when the Rsm is no larger than 200 nm. Another important finding in the present work is that the convective heat transfer firstly increases followed by an unobvious change with increasing Ra, while the effective boundary slip keeps decreasing. It is believed that the increasing Ra enlarges the area of solid-liquid interface for convective heat transfer, however, when Ra is large enough, the decreasing roughness-induced effective boundary slip counteracts the enhancement effect of roughness itself on the convective heat transfer.