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Design and Simulation Analysis of a High-Payload Multi-Channel Electro-Hydraulic Servo Fatigue Loading System

  • Zhichao Tian
  • , Xuhuai Wang
  • , Liqun Fang
  • , Heng Yang
  • , Zhiyong Qu*
  • , Junwei Han
  • *Corresponding author for this work
  • School of Mechatronics Engineering, Harbin Institute of Technology
  • Ltd.

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

This study addresses the fatigue testing requirements of large-span bridge components in complex environments by proposing a high-performance electro-hydraulic servo system that integrates a modular reaction frame, multi-channel coordinated loading, and dynamic decoupling control. The system enhances structural stiffness and natural frequency, thereby mitigating resonance risks, by connecting reaction frame groups and three-stage fixtures via scalable coupling devices. It also suppresses multi-channel coupling interference and achieves high-precision dynamic loading through velocity feedforward compensation based on structural invariance principles and reverse decoupling networks. Experimental results demonstrate that the system exhibits excellent force tracking performance in the low-frequency range and is adaptable to spatial constraints of environmental chambers, providing a reliable solution for multi-dimensional dynamic loading tests of civil engineering structures.

Original languageEnglish
Title of host publicationAdvances in Mechanical Design - Proceedings of The 2025 International Conference on Mechanical Design ICMD 2025
EditorsJianrong Tan, Zhenyu Liu, Weifei Hu
PublisherSpringer Science and Business Media B.V.
Pages564-576
Number of pages13
ISBN (Print)9789819579037
DOIs
StatePublished - 2027
Externally publishedYes
EventInternational Conference on Mechanical Design, ICMD 2025 - Hangzhou, China
Duration: 9 May 202511 May 2025

Publication series

NameMechanisms and Machine Science
Volume206
ISSN (Print)2211-0984
ISSN (Electronic)2211-0992

Conference

ConferenceInternational Conference on Mechanical Design, ICMD 2025
Country/TerritoryChina
CityHangzhou
Period9/05/2511/05/25

Keywords

  • Electro-hydraulic servo system
  • Fatigue loading platform
  • Multi-channel decoupling control
  • Reaction frame
  • Structural invariance principle

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