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Current Status and Future Prospects on Upcycling Spent Lithium-Ion Batteries for the Preparation of Electrocatalysts

  • Liangxiao Jin
  • , Bojun Zhou
  • , Xiaofan Ma
  • , Dongfu Liu
  • , Wenhua Xu
  • , Yue Xu
  • , Yuxin Hao
  • , Riffat Jehan
  • , Zeyun Cai*
  • , Jialiang Zhang*
  • , Kailong Hu*
  • *Corresponding author for this work
  • Harbin Institute of Technology
  • Zhongyuan Critical Metals Laboratory
  • Harbin Institute of Technology Shenzhen
  • University of Science and Technology Beijing

Research output: Contribution to journalReview articlepeer-review

Abstract

Spent lithium-ion batteries (LIBs), which typically contain valuable transition metals such as nickel, cobalt, and manganese as well as toxic organic electrolytes, pose significant risks to human health and the environment. Remarkable progress has been made in developing efficient, cost-effective, and environmentally friendly processes for upcycling spent LIBs, which has primarily concentrated on the recovery of critical metal resources that can be reutilized for the production of various functional materials such as electrocatalysts. Spent LIBs contain significant quantities of transition metals at the cathodes and graphite at the anodes, which possess considerable potential for upgrading into electrocatalysts suitable for a wide range of electrochemical reactions, including the oxygen evolution reaction (OER), oxygen reduction reaction (ORR), and hydrogen evolution reaction (HER). This review offers a comprehensive summary of emerging strategies for upcycling waste LIBs into electrocatalysts along with future prospects for their high-value utilizations.

Original languageEnglish
Pages (from-to)8726-8743
Number of pages18
JournalACS Applied Energy Materials
Volume8
Issue number13
DOIs
StatePublished - 14 Jul 2025
Externally publishedYes

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

  1. SDG 3 - Good Health and Well-being
    SDG 3 Good Health and Well-being
  2. SDG 7 - Affordable and Clean Energy
    SDG 7 Affordable and Clean Energy

Keywords

  • bifunctional catalysts
  • electrocatalysts
  • lithium-ion batteries
  • spent batteries
  • upcycling

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