Condition Monitoring and Failure Prediction of Gear Rotation Using a Contactless RF Magnetic Sensor

O. Thiabgoh; T. Eggers; S. D. Jiang; J. F. Sun; M. H. Phan

doi:10.1007/s11664-019-07161-2

Condition Monitoring and Failure Prediction of Gear Rotation Using a Contactless RF Magnetic Sensor

O. Thiabgoh^*
, T. Eggers
, S. D. Jiang
, J. F. Sun
, M. H. Phan

^*Corresponding author for this work

University of South Florida
Ubon Rachathani University
Harbin Institute of Technology

Research output: Contribution to journal › Article › peer-review

4 Scopus citations

Abstract

Development of sensor devices that can precisely detect small tilt angles of an anomalously rotating gear is in great demand for real-time condition monitoring and predictive maintenance of gear-based machines. The utility of a high-frequency giant magnetoimpedance (GMI)-based sensor for real-time monitoring of a rotating gear has been demonstrated. The rotation speed and tilt position of a magnetically labeled rotating gear were measured remotely from a distance of 14 cm. Small changes in magnetic field, down to mOe level, were detected using an optimized Co_69.25Fe_4.25Si₁₃B_12.5Nb₁ microwire sensor. The sensing element exhibited remarkable field sensitivity (η) and GMI ratio of 230%/Oe and 300%, respectively. This contactless magnetic sensor is useful for future development of real-time condition monitoring and predicting failure of a rotating object.

Original language	English
Pages (from-to)	4000-4006
Number of pages	7
Journal	Journal of Electronic Materials
Volume	48
Issue number	6
DOIs	https://doi.org/10.1007/s11664-019-07161-2
State	Published - 15 Jun 2019
Externally published	Yes

Keywords

Co-based microwire
Gear rotation monitoring
magnetic sensors
magnetoimpedance

Access to Document

10.1007/s11664-019-07161-2

Cite this

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title = "Condition Monitoring and Failure Prediction of Gear Rotation Using a Contactless RF Magnetic Sensor",

abstract = "Development of sensor devices that can precisely detect small tilt angles of an anomalously rotating gear is in great demand for real-time condition monitoring and predictive maintenance of gear-based machines. The utility of a high-frequency giant magnetoimpedance (GMI)-based sensor for real-time monitoring of a rotating gear has been demonstrated. The rotation speed and tilt position of a magnetically labeled rotating gear were measured remotely from a distance of 14 cm. Small changes in magnetic field, down to mOe level, were detected using an optimized Co69.25Fe4.25Si13B12.5Nb1 microwire sensor. The sensing element exhibited remarkable field sensitivity (η) and GMI ratio of 230\%/Oe and 300\%, respectively. This contactless magnetic sensor is useful for future development of real-time condition monitoring and predicting failure of a rotating object.",

keywords = "Co-based microwire, Gear rotation monitoring, magnetic sensors, magnetoimpedance",

author = "O. Thiabgoh and T. Eggers and Jiang, \{S. D.\} and Sun, \{J. F.\} and Phan, \{M. H.\}",

note = "Publisher Copyright: {\textcopyright} 2019, The Minerals, Metals \& Materials Society.",

year = "2019",

month = jun,

day = "15",

doi = "10.1007/s11664-019-07161-2",

language = "英语",

volume = "48",

pages = "4000--4006",

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issn = "0361-5235",

publisher = "Springer New York",

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TY - JOUR

T1 - Condition Monitoring and Failure Prediction of Gear Rotation Using a Contactless RF Magnetic Sensor

AU - Thiabgoh, O.

AU - Eggers, T.

AU - Jiang, S. D.

AU - Sun, J. F.

AU - Phan, M. H.

PY - 2019/6/15

Y1 - 2019/6/15

N2 - Development of sensor devices that can precisely detect small tilt angles of an anomalously rotating gear is in great demand for real-time condition monitoring and predictive maintenance of gear-based machines. The utility of a high-frequency giant magnetoimpedance (GMI)-based sensor for real-time monitoring of a rotating gear has been demonstrated. The rotation speed and tilt position of a magnetically labeled rotating gear were measured remotely from a distance of 14 cm. Small changes in magnetic field, down to mOe level, were detected using an optimized Co69.25Fe4.25Si13B12.5Nb1 microwire sensor. The sensing element exhibited remarkable field sensitivity (η) and GMI ratio of 230%/Oe and 300%, respectively. This contactless magnetic sensor is useful for future development of real-time condition monitoring and predicting failure of a rotating object.

AB - Development of sensor devices that can precisely detect small tilt angles of an anomalously rotating gear is in great demand for real-time condition monitoring and predictive maintenance of gear-based machines. The utility of a high-frequency giant magnetoimpedance (GMI)-based sensor for real-time monitoring of a rotating gear has been demonstrated. The rotation speed and tilt position of a magnetically labeled rotating gear were measured remotely from a distance of 14 cm. Small changes in magnetic field, down to mOe level, were detected using an optimized Co69.25Fe4.25Si13B12.5Nb1 microwire sensor. The sensing element exhibited remarkable field sensitivity (η) and GMI ratio of 230%/Oe and 300%, respectively. This contactless magnetic sensor is useful for future development of real-time condition monitoring and predicting failure of a rotating object.

KW - Co-based microwire

KW - Gear rotation monitoring

KW - magnetic sensors

KW - magnetoimpedance

UR - https://www.scopus.com/pages/publications/85065124816

U2 - 10.1007/s11664-019-07161-2

DO - 10.1007/s11664-019-07161-2

M3 - 文章

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EP - 4006

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JF - Journal of Electronic Materials

IS - 6

ER -

Condition Monitoring and Failure Prediction of Gear Rotation Using a Contactless RF Magnetic Sensor

Abstract

Keywords

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