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Characterization of porous silicon nitride ceramics by pressureless sintering using fly ash cenosphere as a pore-forming agent

  • Yingfeng Shao
  • , Dechang Jia*
  • , Boyang Liu
  • *Corresponding author for this work
  • Harbin Institute of Technology

Research output: Contribution to journalArticlepeer-review

Abstract

A new method for fabricating porous silicon nitride ceramics has been developed by using fly ash cenosphere (FAC) with mean diameter of 87 μm as a pore-forming agent. Sintering was carried out at 1780 °C for 2 h under a nitrogen atmosphere. FAC can also act as a sintering aid besides a pore-forming agent. X-ray diffraction (XRD) and transmission electron microscopy (TEM) studies showed that YSiO2N forms instead of Y2Si3O3N4 when FAC is incorporated. Microstructural analysis revealed that large spherical cavities are scattered in a relative dense matrix. Porous Si3N4 ceramics with density of 2.17-2.30 g/cm3, Young's modulus of 141-150 GPa and strength of 180-320 MPa were obtained by changing the FAC content.

Original languageEnglish
Pages (from-to)1529-1534
Number of pages6
JournalJournal of the European Ceramic Society
Volume29
Issue number8
DOIs
StatePublished - May 2009

Keywords

  • Mechanical properties
  • Porosity
  • SiN
  • Sintering

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