Carbon fiber reinforced composite 3D origami-inspired auxetic honeycomb with omni-directional high stiffness

Traditional 3D auxetic materials face significant limitations, marked by low stiffness and pronounced anisotropy. To address these challenges, here a new kind of 3D origami-inspired auxetic honeycomb with omni-directional high stiffness is proposed by us. Two simplified theoretical models based on different assumptions are developed to predict structural homogenized elastic properties along the principal axes. Combined theoretical and numerical studies are carried out to reveal the auxetic mechanism and dominated deformation characteristics of the 3D honeycomb. In order to gain a understanding of its elastic anisotropy, directional dependence of structural homogenized Young's moduli, Poisson's ratios and shear moduli are also investigated in detail. A detailed examination of the dependence of structural homogenized Young's moduli, Poisson's ratios, and shear moduli on loading direction is conducted to comprehend its elastic anisotropy. This paper introduces a feasible method for the rapid manufacturing of the 3D honeycomb using high-performance continuous carbon fiber reinforced composite (CFRP) based on hot-pressing molding. Subsequently, the compressive elastic behaviors of CFRP 3D honeycombs are characterized and evaluated through experimental tests. A comparison with traditional 3D auxetic materials reveals the 3D honeycomb's superiority in both multi-axial loading and rapid manufacturing. Additionally, the demonstrative example suggests that the 3D honeycomb can offer nearly isotropic Poisson's ratio of about −0.9. These results not only demonstrate that the 3D honeycomb is an excellent candidate for applications where both good load-bearing capacity and notable auxetic effect are simultaneously desired but also highlight its potential for 3D isotropic auxetic design.