Assist-as-Needed Controller of a Rehabilitation Exoskeleton for Upper-Limb Natural Movements

Active patient participation in the rehabilitation process after stroke has been shown to accelerate neural remodeling. The control framework of rehabilitation robots should provide appropriate assistive forces to users. An assist-as-needed (AAN) control method is proposed to help users to move upper limbs in the workspace freely, and to control the exoskeleton to provide assistance. The method is based on zero moment control (ZMC), helping the user achieve robotic traction with minimal interaction force. Based on the posture of the upper arm and forearm, an AAN controller can modify assistive forces at two human–robot-interaction (HRI) points along the direction opposite to gravity. A shoulder motion prediction model is proposed to enable the exoskeleton to mimic the user’s upper limb natural movements. In order to improve the transparency during rehabilitation training, a nonlinear numerical friction model based on the Stribeck friction model is developed. A healthy adult male was recruited to perform various activities of daily living (ADL) tests to assess the effectiveness of the controllers. The experimental results show that the proposed ZMC controller has high HRI transparency and can control the exoskeleton to complete a wide range of upper limb movements, and the maximum interaction force and torque can be captured within −7.76 N and 4.58 Nm, respectively. The AAN controller can provide appropriate assistance in the desired direction, and the exoskeleton maintains kinematic synchronization with the user’s shoulder during shoulder girdle movement.