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Anomaly Detection and Root Cause Identification in Multistage Industrial Processes via Causal Graph-Based Spatio-Temporal Learning

  • School of Robotics and Advanced Manufacture, Harbin Institute of Technology Shenzhen
  • Harbin Institute of Technology

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

With the increasing integration of industrial production systems, multi-stage processes become more complex and exhibit strong stage heterogeneity and inter-stage error propagation, which limits conventional approaches for anomaly detection and root cause analysis. This paper proposes a causal graph neural framework for anomaly detection and root cause analysis in multi-stage industrial processes. The process is modeled as a hierarchical causal structure composed of a global graph and stagelevel subgraphs which are intended for interpretable fault propagation tracing under explicit process assumptions. Process prior knowledge is encoded as feasibility gates to constrain candidate edges, upon which learnable masks select effective connections. Global graph captures inter-stage causal dependencies, while masked subgraph learns intra-stage dynamic relationships. Then, the spatio-temporal layers with temporal encoding and graph convolution are employed for representation learning and forecasting. Residual-based anomaly detection then activates a hierarchical diagnosis pipeline, including stage-level localization via the global graph, intra-stage attribution of key parameters via dynamic subgraphs, and fault propagation path inference. Experiments on a multistage industrial dataset show that the proposed method demonstrates the feasibility of residual-based anomaly triggering and structured root-cause tracing and provides a structured and interpretable root cause analysis solution for complex manufacturing systems.

Original languageEnglish
Title of host publicationProceedings of the 5th Conference on Fully Actuated System Theory and Applications, FASTA 2026
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages1075-1080
Number of pages6
ISBN (Electronic)9798319547323
DOIs
StatePublished - 2026
Externally publishedYes
Event5th Conference on Fully Actuated System Theory and Applications, FASTA 2026 - Qinhuangdao, China
Duration: 22 May 202624 May 2026

Publication series

NameProceedings of the 5th Conference on Fully Actuated System Theory and Applications, FASTA 2026

Conference

Conference5th Conference on Fully Actuated System Theory and Applications, FASTA 2026
Country/TerritoryChina
CityQinhuangdao
Period22/05/2624/05/26

Keywords

  • Anomaly Detection
  • Graph Neural Networks
  • Multi-stage Industrial Processes
  • Root Cause Analysis

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