An end-capping strategy for shape memory phthalonitrile resins via annealing enables conductivity and wave-absorption

Shape memory polymers (SMPs) with elevated switching temperatures and enduring thermal properties are highly desirable yet challenging in certain aerospace applications. In this study, high-temperature shape memory phthalonitrile resins (SMPNs) were developed using an end-capping strategy with the uniphthalonitrile (UPN) as the end-capping reagent to modulate the density of the cross-linked network. The resultant SMPNs exhibit a glass transition temperature (Tg) at approximately 300 °C, with a shape fixation rate of about 98 % and a shape recovery rate around 97 %. Importantly, these SMPNs also demonstrated exceptional thermal stability, with a thermal decomposition temperature exceeding 445 °C. Additionally, an oxyacetylene ablative test revealed the SMPNs' robust ablative resistance, as the linear ablation rate remained below 0.1 mm/s and the mass ablation rate was less than 0.1 g/s. The commendable shape memory performance and superior high-temperature resistance allowed the SMPNs to successfully undergo the shape recovery process when subjected to a butane flame. Furthermore, after a high-temperature annealing process, the SMPNs exhibited electrical conductivity due to graphitization, even possessing wave-absorbing properties within a specific frequency range. It is foreseeable that these multifunctional SMPNs will have extensive applications in the aerospace sector, given the advancement of smart structures.