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Additive manufacturing of fiber-reinforced electrically driven precursors and their derived ceramics

  • Siyao Chen
  • , Hongqiu Wei
  • , Xue Wan
  • , Zhengyi Mao
  • , Hanyang Yu
  • , Songhe Meng*
  • , Jian Lu*
  • *Corresponding author for this work
  • City University of Hong Kong
  • Harbin Institute of Technology
  • City University of Hong Kong Shenzhen Research Institute
  • Northwest University China

Research output: Contribution to journalArticlepeer-review

Abstract

4D printing of ceramics offers promising opportunities for fabricating innovative structures with dynamic functionalities, yet is hindered by limited actuation modes and poor mechanical performance. In this work, we develop a fiber-reinforced, electrically conductive precursor ink for 4D printing to enable multimodal actuation and enhanced mechanical robustness of derived ceramics. By synergistically introducing fiber phases, the printed precursors exhibited excellent electrical conductivity and tailored printability, achieving electrically triggered shape recovery in addition to thermal actuation. Meanwhile, mechanical properties of derived ceramics are enhanced by fiber phases and their directional alignment during the printing process. Additionally, further densification was conducted to reduce porosity and strengthen the ceramics via polymer infiltration and pyrolysis (PIP), thus improving the mechanical performance. The effects of fiber additions along with PIP parameters are evaluated through flexural tests, where the resulting ceramic composites exhibited increases of 413% in flexural strength and 376% in toughness compared to the reference group. This work could provide a scalable strategy to fabricate structurally complex and performance-reliable ceramics suitable for demanding engineering applications.

Original languageEnglish
Article number101258
JournalMaterials Science and Engineering R: Reports
Volume171
DOIs
StatePublished - Sep 2026

Keywords

  • Additive manufacturing
  • Electrical actuation
  • Fiber reinforcement
  • Polymer-derived ceramics
  • Shape memory effect

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