A robust solution for hesitate phenomenon in pick up process of aerospace electromagnetic relay

As for aerospace electromagnetic relay (AEMR) which is of small batches and having difficulty in automatic production, the uncertainty phenomenon is remarkable due to excessive manual work involved in the assembly and adjustment processes. This kind of uncertainty may increase the coil voltage difference (CVD) caused by hesitate phenomenon in the pick up process of AEMR. Taking a certain type of AEMR for example, the CVD problem in the actual producing process has been studied in this paper. The primary cause of this issue, two-steps of armature motion (namely hesitate phenomenon) in the pick up process, has been found by analyzing the matching characteristics of electromagnetic and mechanical torques of AEMR. Through the optimization of the matching characteristics, the two-steps of armature motion problem is solved by robust design of the return reed which is a key part of AEMR. The validity of this research has been proved by the comparison of characteristics of AMER before and after the optimization.